Complete dismantling

Disassembly – 15 ZILLION TW 1516 XXHL

Complete guide to dismantling the DAIWA (Japan Import) ZILLION TW 1516XXHL reel (2015). Estimated time: 60 mins. 120 compatible parts available.

60 mins ●●● Advanced 18 steps ↗ 120 items available
See the 120 compatible items ↓
1 Dismantling
Étape 1 — Démontage – 15 ZILLION TW 1516 XXHL Step 1
2 Side plate
Étape 2 — Démontage – 15 ZILLION TW 1516 XXHL Step 2
3 Coil
Étape 3 — Démontage – 15 ZILLION TW 1516 XXHL Step 3
4 Crank
Étape 4 — Démontage – 15 ZILLION TW 1516 XXHL Step 4
5 Star brake system
Étape 5 — Démontage – 15 ZILLION TW 1516 XXHL Step 5
6 Friction brake
Étape 6 — Démontage – 15 ZILLION TW 1516 XXHL Step 6
7 MagSealed bearing
Étape 7 — Démontage – 15 ZILLION TW 1516 XXHL Step 7
8 CARBONTEX Drive wheel and brake discs
Étape 8 — Démontage – 15 ZILLION TW 1516 XXHL Step 8
9 Drive wheel and brake discs
Étape 9 — Démontage – 15 ZILLION TW 1516 XXHL Step 9
10 Pinion
Étape 10 — Démontage – 15 ZILLION TW 1516 XXHL Step 10
11 Main theme
Étape 11 — Démontage – 15 ZILLION TW 1516 XXHL Step 11
12 Wire guide system
Étape 12 — Démontage – 15 ZILLION TW 1516 XXHL Step 12
13 UPGRADE TO 2 BEARINGS: Wire Guide System
Étape 13 — Démontage – 15 ZILLION TW 1516 XXHL Step 13
14 Cache
Étape 14 — Démontage – 15 ZILLION TW 1516 XXHL Step 14
15 Thread Guide
Étape 15 — Démontage – 15 ZILLION TW 1516 XXHL Step 15
16 Clutch System
Étape 16 — Démontage – 15 ZILLION TW 1516 XXHL Step 16
17 Trigger
Étape 17 — Démontage – 15 ZILLION TW 1516 XXHL Step 17
18 Framework
Étape 18 — Démontage – 15 ZILLION TW 1516 XXHL Step 18
Compatible parts

Order the good pieces

Automatic selection from our database for 8 listed reels.

ZILLION TW 1516
DAIWA (Imported from Japan) ZILLION TW 1516 — 2015
Diagram No. Part No. Play
14 6G511506 LS Ball Bearing
R01 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 15.19 Add to basket
203 6G469009 Ball-bearing handle knob
R05 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 13.59 Read more
204 6G720001 Handle Knob Colour
R05 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 13.59 Read more
25 6G498511 Spool ball bearing
R02 bearing – Hybrid Ceramic – ABEC 7 – ISO P4 15.19 Add to basket
37 6G431008 Clutch cam ball bearing
R04 bearing – Hybrid Ceramic – ABEC 5 – ISO P5 11.99 Read more
65 63205901 Tritiner Worm Shaft
2.5 mm E-ring 1.60 Add to basket
67 6G720001 Worm Shaft Collar
R05 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 13.59 Read more
74 6G720001 Worm Shaft Collar
R05 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 13.59 Read more
79 6G538007 Gear - shaft ball bearing
R06 Bearing - Hybrid Ceramic - ABEC 5 - ISO P5 13.59 Read more
92 6G431008 Ball-bearing handle
R04 bearing – Hybrid Ceramic – ABEC 5 – ISO P5 11.99 Read more
Not available — Contact us
Reel Glove Protection for casting reels 9.99 Add to basket
Not available — Contact us
Not available — Contact us
Hedgehog Studio Spool Pin Model #1 3.99 Add to basket
ZILLION TW 1516H
DAIWA (Imported from Japan) ZILLION TW 1516H — 2015
Diagram No. Part No. Play
14 6G511506 LS Ball Bearing
R01 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 15.19 Add to basket
203 6G469009 Ball-bearing handle knob
R05 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 13.59 Read more
204 6G720001 Handle Knob Colour
R05 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 13.59 Read more
25 6G498511 Spool ball bearing
R02 bearing – Hybrid Ceramic – ABEC 7 – ISO P4 15.19 Add to basket
37 6G431008 Clutch cam ball bearing
R04 bearing – Hybrid Ceramic – ABEC 5 – ISO P5 11.99 Read more
65 63205901 Tritiner Worm Shaft
2.5 mm E-ring 1.60 Add to basket
67 6G720001 Worm Shaft Collar
R05 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 13.59 Read more
74 6G720001 Worm Shaft Collar
R05 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 13.59 Read more
79 6G538007 Gear - shaft ball bearing
R06 Bearing - Hybrid Ceramic - ABEC 5 - ISO P5 13.59 Read more
92 6G431008 Ball-bearing handle
R04 bearing – Hybrid Ceramic – ABEC 5 – ISO P5 11.99 Read more
Not available — Contact us
Not available — Contact us
Reel Glove Protection for casting reels 9.99 Add to basket
Not available — Contact us
Hedgehog Studio Spool Pin Model #1 3.99 Add to basket
ZILLION TW 1516HL
DAIWA (Imported from Japan) ZILLION TW 1516HL — 2015
Diagram No. Part No. Play
14 6G511506 RS Ball Bearing
R01 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 15.19 Add to basket
203 6G469009 Ball-bearing handle knob
R05 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 13.59 Read more
204 6G720001 Handle Knob Colour
R05 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 13.59 Read more
25 6G498511 Spool ball bearing
R02 bearing – Hybrid Ceramic – ABEC 7 – ISO P4 15.19 Add to basket
37 6G431008 Clutch cam ball bearing
R04 bearing – Hybrid Ceramic – ABEC 5 – ISO P5 11.99 Read more
65 63205901 Tritiner Worm Shaft
2.5 mm E-ring 1.60 Add to basket
67 6G720001 Worm Shaft Collar
R05 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 13.59 Read more
74 6G720001 Worm Shaft Collar
R05 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 13.59 Read more
79 6G538007 Gear - shaft ball bearing
R06 Bearing - Hybrid Ceramic - ABEC 5 - ISO P5 13.59 Read more
92 6G431008 Ball-bearing handle
R04 bearing – Hybrid Ceramic – ABEC 5 – ISO P5 11.99 Read more
Hedgehog Studio Spool Pin Model #1 3.99 Add to basket
Not available — Contact us
Not available — Contact us
Not available — Contact us
Reel Glove Protection for casting reels 9.99 Add to basket
ZILLION TW 1516L
DAIWA (Imported from Japan) ZILLION TW 1516L — 2015
Diagram No. Part No. Play
14 6G511506 RS Ball Bearing
R01 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 15.19 Add to basket
203 6G469009 Ball-bearing handle knob
R05 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 13.59 Read more
204 6G720001 Handle Knob Colour
R05 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 13.59 Read more
25 6G498511 Spool ball bearing
R02 bearing – Hybrid Ceramic – ABEC 7 – ISO P4 15.19 Add to basket
37 6G431008 Clutch cam ball bearing
R04 bearing – Hybrid Ceramic – ABEC 5 – ISO P5 11.99 Read more
65 63205901 Tritiner Worm Shaft
2.5 mm E-ring 1.60 Add to basket
67 6G720001 Worm Shaft Collar
R05 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 13.59 Read more
74 6G720001 Worm Shaft Collar
R05 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 13.59 Read more
79 6G538007 Gear - shaft ball bearing
R06 Bearing - Hybrid Ceramic - ABEC 5 - ISO P5 13.59 Read more
92 6G431008 Ball-bearing handle
R04 bearing – Hybrid Ceramic – ABEC 5 – ISO P5 11.99 Read more
Not available — Contact us
Reel Glove Protection for casting reels 9.99 Add to basket
Not available — Contact us
Not available — Contact us
Hedgehog Studio Spool Pin Model #1 3.99 Add to basket
ZILLION TW 1516SH
DAIWA (Imported from Japan) ZILLION TW 1516SH — 2015
Diagram No. Part No. Play
14 6G511506 LS Ball Bearing
R01 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 15.19 Add to basket
203 6G469009 Ball-bearing handle knob
R05 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 13.59 Read more
204 6G720001 Handle Knob Colour
R05 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 13.59 Read more
25 6G498511 Spool ball bearing
R02 bearing – Hybrid Ceramic – ABEC 7 – ISO P4 15.19 Add to basket
37 6G431008 Clutch cam ball bearing
R04 bearing – Hybrid Ceramic – ABEC 5 – ISO P5 11.99 Read more
65 63205901 Tritiner Worm Shaft
2.5 mm E-ring 1.60 Add to basket
67 6G720001 Worm Shaft Collar
R05 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 13.59 Read more
74 6G720001 Worm Shaft Collar
R05 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 13.59 Read more
79 6G538007 Gear - shaft ball bearing
R06 Bearing - Hybrid Ceramic - ABEC 5 - ISO P5 13.59 Read more
92 6G431008 Ball-bearing handle
R04 bearing – Hybrid Ceramic – ABEC 5 – ISO P5 11.99 Read more
Hedgehog Studio Spool Pin Model #1 3.99 Add to basket
Not available — Contact us
Not available — Contact us
Not available — Contact us
Reel Glove Protection for casting reels 9.99 Add to basket
ZILLION TW 1516SHL
DAIWA (Imported from Japan) ZILLION TW 1516SHL — 2015
Diagram No. Part No. Play
14 6G511506 RS Ball Bearing
R01 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 15.19 Add to basket
203 6G469009 Ball-bearing handle knob
R05 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 13.59 Read more
204 6G720001 Handle Knob Colour
R05 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 13.59 Read more
25 6G498511 Spool ball bearing
R02 bearing – Hybrid Ceramic – ABEC 7 – ISO P4 15.19 Add to basket
37 6G431008 Clutch cam ball bearing
R04 bearing – Hybrid Ceramic – ABEC 5 – ISO P5 11.99 Read more
65 63205901 Tritiner Worm Shaft
2.5 mm E-ring 1.60 Add to basket
67 6G720001 Worm Shaft Collar
R05 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 13.59 Read more
74 6G720001 Worm Shaft Collar
R05 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 13.59 Read more
79 6G538007 Gear - shaft ball bearing
R06 Bearing - Hybrid Ceramic - ABEC 5 - ISO P5 13.59 Read more
92 6G431008 Ball-bearing handle
R04 bearing – Hybrid Ceramic – ABEC 5 – ISO P5 11.99 Read more
Hedgehog Studio Spool Pin Model #1 3.99 Add to basket
Not available — Contact us
Not available — Contact us
Reel Glove Protection for casting reels 9.99 Add to basket
Not available — Contact us
ZILLION TW 1516XXH
DAIWA (Imported from Japan) ZILLION TW 1516XXH — 2015
Diagram No. Part No. Play
14 6G511506 LS Ball Bearing
R01 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 15.19 Add to basket
203 6G469009 Ball-bearing handle knob
R05 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 13.59 Read more
204 6G720001 Handle Knob Colour
R05 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 13.59 Read more
25 6G498511 Spool ball bearing
R02 bearing – Hybrid Ceramic – ABEC 7 – ISO P4 15.19 Add to basket
37 6G431008 Clutch cam ball bearing
R04 bearing – Hybrid Ceramic – ABEC 5 – ISO P5 11.99 Read more
65 63205901 Tritiner Worm Shaft
2.5 mm E-ring 1.60 Add to basket
67 6G720001 Worm Shaft Collar
R05 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 13.59 Read more
74 6G720001 Worm Shaft Collar
R05 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 13.59 Read more
79 6G538007 Gear - shaft ball bearing
R06 Bearing - Hybrid Ceramic - ABEC 5 - ISO P5 13.59 Read more
92 6G431008 Ball-bearing handle
R04 bearing – Hybrid Ceramic – ABEC 5 – ISO P5 11.99 Read more
Not available — Contact us
Reel Glove Protection for casting reels 9.99 Add to basket
Not available — Contact us
Not available — Contact us
Hedgehog Studio Spool Pin Model #1 3.99 Add to basket
ZILLION TW 1516XXHL
DAIWA (Imported from Japan) ZILLION TW 1516XXHL — 2015
Diagram No. Part No. Play
14 6G511506 RS Ball Bearing
R01 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 15.19 Add to basket
203 6G469009 Ball-bearing handle knob
R05 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 13.59 Read more
204 6G720001 Handle Knob Colour
R05 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 13.59 Read more
25 6G498511 Spool ball bearing
R02 bearing – Hybrid Ceramic – ABEC 7 – ISO P4 15.19 Add to basket
37 6G431008 Clutch cam ball bearing
R04 bearing – Hybrid Ceramic – ABEC 5 – ISO P5 11.99 Read more
65 63205901 Tritiner Worm Shaft
2.5 mm E-ring 1.60 Add to basket
67 6G720001 Worm Shaft Collar
R05 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 13.59 Read more
74 6G720001 Worm Shaft Collar
R05 Bearing - Hybrid Ceramic - ABEC 7 - ISO P4 13.59 Read more
79 6G538007 Gear - shaft ball bearing
R06 Bearing - Hybrid Ceramic - ABEC 5 - ISO P5 13.59 Read more
92 6G431008 Ball-bearing handle
R04 bearing – Hybrid Ceramic – ABEC 5 – ISO P5 11.99 Read more
Not available — Contact us
Not available — Contact us
Reel Glove Protection for casting reels 9.99 Add to basket
Not available — Contact us
Hedgehog Studio Spool Pin Model #1 3.99 Add to basket

Disassembly – 15 ZILLION TW 1516 XXHL – Step-by-step guide

This detailed tutorial takes you step by step through the complete dismantling of the casting reel DAIWA (Japan Import) ZILLION TW 1516XXHL 2015, to facilitate maintenance, cleaning and the replacement of wear parts, particularly bearings.

Designed to be clear and practical, this guide is aimed at anglers wishing to maintain their equipment as well as those looking to improve the performance of their reel. Each step is illustrated to help you identify the components precisely, understand their role and carry out the work without risk of error. Thanks to the exploded view and parts table, you can quickly find the 120 manufacturer part numbers and compatible parts available. This saves you time, prevents ordering errors and ensures the long-term optimisation of your reel’s performance.

Why take apart a DAIWA (Japan Import) ZILLION TW 1516XXHL reel?

  • Clean the internal components (grease, sand, salt, dirt)
  • Replace worn or original bearings with high-precision models
  • Improve throwing distance and the fluidity of the spin
  • Reducing mechanical noise and vibrations
  • Check the wear parts (gears, brake, axles)

Aims of the tutorial:

  • How to dismantle a DAIWA (Japan Import) ZILLION TW 1516XXHL reel correctly
  • Easily identify each part
  • Access the bearings for maintenance or upgrading
  • Improve the smoothness, precision and service life of the reel

Access to parts and compatibility

Thanks to the exploded view of the DAIWA (Japan Import) ZILLION TW 1516XXHL and the associated parts list, you can quickly identify each component: bearings, gears, brake washers, axles and structural parts. Each manufacturer’s part number makes it easy to find compatible spare parts and avoid any errors when ordering.

The reel bearings play a key role in performance. Replacing them with high-precision models (stainless steel, hybrid ceramic, ABEC 5 or ABEC 7) results in smoother rotation, improved spool inertia and optimised casting.

Optimisation and upgrading of the reel

Beyond maintenance: dismantling the reel DAIWA (Japan Import) ZILLION TW 1516XXHL also opens up the possibility of making improvements: upgrading the bearings, changing the gear ratio using a gear kit, upgrading the brake with Carbontex® discs, or using suitable lubricants. These optimisations allow you to tailor the reel to your fishing style: finesse fishing (BFS), power fishing, casting for distance or enhanced accuracy.

Reel disassembly guide – DAIWA (Imported from Japan) ZILLION TW 1516XXHL

This DAIWA (Japan Import) ZILLION TW 1516XXHL fishing reel disassembly guide provides a comprehensive step-by-step guide to cleaning, maintaining and upgrading your reel. Proper reel maintenance ensures better casting distance, smoother retrieval and a longer lifespan. Whether you are replacing spool bearings, upgrading to ceramic bearings, or carrying out a full clean, this tutorial helps you safely access all internal components and understand how they work.

  • Step-by-step guide to dismantling a fishing reel
  • A practical guide to maintenance and cleaning
  • Spool bearing replacement and upgrade
  • Improve casting distance and smoothness
  • Identify reel parts using an exploded view

Related keywords

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